Production Process

Combing

Shaping

Potting

Assembling

Packaging

Step 1 - Combing

Trimming
Trim the bristles to the required length

Combing
Use a small comb to remove irregular hair

Blending
Evenly blend different type of bristles

Dividing
Divide the bristle roots from the tips

step1

Sieving
Use a sieve to remove bristles that have broken tips or lack pointed ends

Step 2 - Shaping

step2

Measuring and stretching bristles
Stick the desired number of bristles out of the tube and measure the length to confirm

Inserting into the tube
Wrap the bristles with a plastic sleeve and insert them into the outer tube. Then, remove the plastic sleeve from between the bristles and the outer tube

Mold shaping
Place a suitable amount of arranged bristles into the mold and shake to align the tips. Bind the bristles with a coil to stabilize them, then remove the bound bristles from the mold and trim off the excess thread (or untie the string)

Flattening
Flatten the tube opening to the required thickness and length according to the work order

Removing inverted roots
Inspect for bristles with inverted roots and remove them

Step 3 - Potting

step3

Gluing
Apply adhesive to the formed brush head to fix its shape after molding.

step 4 - Assembling

Assembly
First piece verification with quality inspector required

Cap Brush
Cover brush head with PVC tube to protect brush head.

step4

Sterilization
and Cleaning
Move the dried brushes to sterilization machine; clean brush heads and handles from dirt with cloth and alcohol.

step 5 - Packaging

Individual packaging
Place brushes into designated packaging (e.g., PET cylinder, OPP bag, PVC bag).

packaging
Seal boxes, use packing machine for packaging, and transfer to the shipping area.

step5

Production Process

Combing

Shaping

Potting

Assembling

Packaging

Step 1 - Combing

Trimming Trim the bristles to the required length

Combing Use a small comb to remove irregular hair

Blending Evenly blend different type of bristles

Dividing Divide the bristle roots from the tips

Sieving Use a sieve to remove bristles that have broken tips or lack pointed ends

Step 2 - Shaping

Measuring and stretching bristles Stick the desired number of bristles out of the tube and measure the length to confirm

Inserting into the tube Wrap the bristles with a plastic sleeve and insert them into the outer tube. Then, remove the plastic sleeve from between the bristles and the outer tube

Mold shaping Place a suitable amount of arranged bristles into the mold and shake to align the tips. Bind the bristles with a coil to stabilize them, then remove the bound bristles from the mold and trim off the excess thread (or untie the string)

Flattening Flatten the tube opening to the required thickness and length according to the work order

Removing inverted roots Inspect for bristles with inverted roots and remove them

Step 3 - Potting

Gluing Apply adhesive to the formed brush head to fix its shape after molding.

step 4 - Assembling

Assembly First piece verification with quality inspector required

Cap Brush Cover brush head with PVC tube to protect brush head.

Sterilization and Cleaning Move the dried brushes to sterilization machine; clean brush heads and handles from dirt with cloth and alcohol.

step 5 - Packaging

Individual packaging Place brushes into designated packaging (e.g., PET cylinder, OPP bag, PVC bag).

packaging Seal boxes, use packing machine for packaging, and transfer to the shipping area.

Trimming
Trim the bristles to the required length

Combing
Use a small comb to remove irregular hair

Blending
Evenly blend different type of bristles

Dividing
Divide the bristle roots from the tips

Sieving
Use a sieve to remove bristles that have broken tips or lack pointed ends

Measuring and stretching bristles
Stick the desired number of bristles out of the tube and measure the length to confirm

Inserting into the tube
Wrap the bristles with a plastic sleeve and insert them into the outer tube. Then, remove the plastic sleeve from between the bristles and the outer tube

Mold shaping
Place a suitable amount of arranged bristles into the mold and shake to align the tips. Bind the bristles with a coil to stabilize them, then remove the bound bristles from the mold and trim off the excess thread (or untie the string)

Flattening
Flatten the tube opening to the required thickness and length according to the work order

Removing inverted roots
Inspect for bristles with inverted roots and remove them

Gluing
Apply adhesive to the formed brush head to fix its shape after molding.

Assembly
First piece verification with quality inspector required

Cap Brush
Cover brush head with PVC tube to protect brush head.

Sterilization
and Cleaning
Move the dried brushes to sterilization machine; clean brush heads and handles from dirt with cloth and alcohol.

Individual packaging
Place brushes into designated packaging (e.g., PET cylinder, OPP bag, PVC bag).

packaging
Seal boxes, use packing machine for packaging, and transfer to the shipping area.